Wafer-Level Packaging and Heterogeneous Integration

Research Focus

Our Range of Services to Support Your Success

  • Processes and process chains for heterogeneous integration, in particular:
    • Development and optimization of unit processes, including the integration of new materials
    • Technology modules for encapsulation using wafer and chip bonding or parylene-based approaches, including contacting systems
    • Development of packaging and interconnection technologies for integration at the system level
  • Fabrication of functional prototypes, demonstrators, and small batches

Our Core Competencies to Help You Overcome Your Challenges

  • Interconnect technologies for heterogeneous integration (TSV), power packaging, and bonding processes (wafer-to-wafer, chip-to-wafer, etc.)
  • Deposition processes on 150 mm and 200 mm substrates at the chip, component, and wafer levels, and surface processing (e.g., screen printing of glass-frit pastes, screen/stencil printing of sinter pastes) for 2D and 3D substrates
  • Highly conformal parylene deposition for adhesive wafer bonding (up to 300 mm) ​as well as the development of ultra-thin parylene circuit boards
  • Surface-activated bonding of heterogeneous materials such as LiTaO3, SiC, and lead-free glass-frit bonding below 400 °C, including characterization of the bond interfaces
  • Hybrid assemblies (wafer/chiplet) for highly integrated ICs or for 3D integration
  • Additive deposition technologies and parylene-based packaging
  • ECD from aqueous solutions (Cu, Ni, NiFe, Sn, Au, SnAg) and ionic liquids – Al for bumps, bond frames, and redistribution

Our Research Topics for Future Innovations

  • Development of additive printing processes for packaging on 2D/3D substrates using dispensing, jetting, and extrusion methods
  • Investigation and application of screen-printing technologies for glass-frit intermediate layers and sinter pastes on 2D substrates and wafers
  • Investigation of 3D printing methods for nano- and micro-optics using two-photon polymerization (2PP)
  • Research, design, and fabrication of (free-standing) parylene layers and their applications (circuit carriers, waveguides, adhesion layers, microfluidics)
  • Development of micro-transfer printing and associated process chains for chiplet integration (advanced packaging)
  • Application-specific developments for permanent and temporary wafer-bonding technologies, e.g., direct, hybrid, and adhesive bonding (e.g., parylene up to 300 mm or oxide-free wafer bonding in high-vacuum)
  • Hybrid bonding for high-density 3D integration
  • Inductive heating / selective joining and sintering on chip, wafer and substrate level
  • Selective joining with integrated reactive multilayers for MOEMS and MEMS
  • Electrochemical deposition (ECD) of aluminum and standard materials for packaging and interconnection technologies, 3D integration (TSV), and redistribution layer (RDL)
  • Process development of joining techniques with cryogenic concepts specifically for quantum technologies
  • Optoelectronic packaging
  • Die-to-wafer (D2W) bonding